■TOP ■Products Guide Extraction Robots 　RZ-Σ Series A Full Servo Robots of Advance Function 　RZ-E Series Compact Size Servo Drived Extraction Robots 　RZ-α�U　Series Full Servo Drived Extraction Robots at Less Expensive Price 　RZ-C Series Hybrid Extraction Robots Combining AC Servo Technology and Pneumatics 　RX-8 Series Swing Type Picker 　SR-�V Series Swing type Take-out Robots Custom-made Systems 　Custom-made 　 Automation System We design and produce custom-made automation system Golf Club Analyzer ■Robotics Division Profile ■Offices and Extensive 　　Overseas Network ■Contact Us ■What is injection molding automatic extraction robots?　　 ■Kinds of injection molding automatic extraction robots.　　 ■Vocabulary What is Injection Molding Automatic Extraction Robots? ・ They are robots that installed on plastic injection molding machine and take out products, runner (resin pass-way) automatically. 　 　There is "Injection molding method" in one of the production methods of plastic component. The plastic material which is heated and melted is poured into a metal mold, and chill it to solidify the plastic part. The "injection molding method" of manufacturing can produce many products (parts) of same shape from one mold, plastic products(parts) can be mass produced with low cost, it became a popular way in the world. Injection molding machine is a producing device of an automatically and continuously production. And the extraction robot response on taking out the completed parts or runners (a solidified resin material of pass-way: think about plastic model with a plastic frame, the frame is runner) automatically. 　 For cost down, the molding operation of plastics products normally work 24 hours a day. In the old time, operators take 3 shifts to handle molding parts or runners. The job was dull, boring and hard, also if your hand carelessly being caught by machine mold, severe injury! There, automatic extraction robots were born. 　Automatic extraction robots release operators from boring and dangerous job, also one robot take care 3 operator's job, distributing to production cost down. Nowadays almost every molding machines installed extraction robots. What can Extraction Robots do? ・ To take out Parts and Runners automatically 　 Though it depends on molded part, one operator can take care of 5 to 20 molding machines by applied on robots. ・ Palletizing of take out part 　 To arrange the part at same direction after take out, or to pack them into a box. 　 Easy for stock, transfer, or do after molded processing by part palletizing. ・ Gate Cut 　 To de-gate (separate part and runner) with a special cutter. ・ A Simple Assembly or Process 　 　While parts are still warm after molded, it is bent or put 2 parts together for adjustment, and a habit is given. Extraction robots can do many job that injection molding machine can not do. 　 Hinge bend part ・ Insert Molding 　 By prepare a label, metal or reinforce parts supplier device, insert molding can be operated. 　 This part is made by insert molding (metal insert) ・ Automation Line 　 Injection molding machine→Extraction Robot→Assemble Device(→Packing Device), a whole automation line allowed product will not be touched by human, do help the manufacturing of medical treatment products and food case processing for a mind for sanitation trash and various bacteria get a few only. Features of Sailor Extraction Robots A Construction of Precision, Strength 　 Sailor using assembly parts of precision high class material, durable as well known. A large unload capability also a feature of Sailor robot. 　 Interlocks 　 A steady interlock products, interlocking every necessary points for protect operator from injury, protect important mold to be damaged. 　 Functional and General Capability 　 A various high performance operation software equipped as a standard specification. Provide customer a full play of the machine operation. ↑Page Top Copyright(c)2003 Sailor corporation. all rights reserved.