The robots installed on plastic injection molding machine and take out products and runner (resin pass-way) automatically.
“Injection molding” is one of popular methods to produce a plastic product.
Hot and liquidized plastic material is ‘injected’ into a metal mold, then solidified by chilling to produce the solid plastic parts.
Injection molding machine produces plastic parts automatically and continuously,and the take-out robot respond on taking out the completed parts or runners from the mold automatically, without the need of human intervention.
To minimize the cost, the molding machine normally operates 24-7.
Operators were used to take 3-shift to handle molding parts and runners.
The job was dull, boring, hard and also very dangerous.
There, automatic take-out robots were born to release operators from these hard work. One take-out robot replaced more than three operators and contributed to reduce the cost as well.
Nowadays almost all molding machines have take-out robot on top.
Take-out product and runner by moving its arm(s) up-down, left-right and front-back directions.
This movement does not change the direction of EOAT (End of arm tool) and is suitable for fine position adjustment.
There are two types of traverse robot, single vertical axis and double vertical axes depending on the mold the robot applied for.
This type of take-out robot has vertical, horizontal air cylinders and swing pivot.
It can be reasonable price with a small dimension to take up space.
Take-out Robot for CD’s and Side Entry Robot are both the robot to take out the product from the side of the mold.
These operate very quick with minimized stroke of the movement.
There are many processes to complete a product such as injection molding, assembly,
inspection, packing, boxing,…
Factory Automation (FA) System replaces all or part of these processes
by automated system to improve cleanliness, stability of manufacture,
to expand capacity, increase speed and to reduce production cost.
Sailor FA system is designed by our experienced designers and engineers while maintaining close communication with the customer. The completed system is fully custom for you with all requested functions and usability.
Placing insert parts such as film label or nut into the mold before the plastic molding process.
After taking-out the product from the injection molding machine, the automation system assembles the parts, inspect, pack, and box.
Apart from the injection molding process, independent system can assemble the parts, inspect the product, etc.. The machine can also manage other material like metal, paper and even liquid.